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Rotational Moulding- Advanced Manufacturing Process

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Rotational Moulding- Advanced Manufacturing Process

How to Properly Maintain and Clean Your Loft Water Tank?

Rotomoulding process is the most advanced technology in the field of manufacturing water tanks. Penguin tank, one of the largest manufacturer of rotomolding water tanks in India follow this process. Plastic water tanks have already gained popularity over the steel. Rotational molding popularly known as rotomolding or rotocasting is a process of manufacturing a hollow one-piece plastic item.

There are many advantages of rotational molding over the assembled ones. Some of them are mentioned below:

  • A variety of complex designs and different shapes can be made with uniform wall thickness.
  • The process fits into any size from tiny to large. There is a good scope of flexibility as it can make many sizes for different uses.
  • The process is cost-effective and economical than others. Each mold cost less than other molding methods
  • Colour matching is easier and at a lower cost. Some popular colors are marble and sandstone.
  • The process involves limited material waste and it follows a systematic process.
  • It is a batch production process and therefore faster and more than one tank is produced at a time. Generally, 3 to
  • 4 tanks can be produced at a time.
  • Multiple layers can be manufactured under this process.
  • The process of quick tooling is followed.
  • It offers high-quality surface finishing with gloss. Thus it reflects the following characteristics
  • The decorative in-mold techniques and graphic designs are by-products of this technique.
  • The parts manufactured are stress-free and offer durability and strength.
  • The production process is flexible and any kind of alteration is possible during the same.

With so many advantages and no disadvantage at all, this process is definitely easier, cost-effective and versatile. Assembling is an outdated, time consuming and costlier process.

Undoubtedly, rotomolding water tanks have gained popularity in recent times. The house of Penguin Tank is offering a wide variety of rotomolding water tanks and should not be missed. It is long lasting as already mentioned above and the life expectancy is not less than 20 years.

This process is highly recommended and we are sure that in near future rotomolding will rule over the entire plastic manufacturing industry, particularly for partial or total hollow objects. Customers are switching over to this process than assembled ones as it saves money and time. After all, consumer satisfaction is the key factor for all manufacturers in expanding business and ultimately earning more profit.

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Plastic Water Storage Tank

UV Stabilisers- Pillar of Plastic Water Tanks

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UV Stabilisers- Pillar of Plastic Water Tanks

UV Stabilisers- Pillar of Plastic Water Tanks

Steel Or Plastic Water Storage Tanks? This is a commonly asked question and both have its own advantages and disadvantages. A buyer’s main concern is strength and longevity. Although steel is supposed to be heavier than poly water tanks it cannot withstand corrosion and should be kept away from salty sea water or chlorine. On the other hand, plastic water storage tanks are non- corrosive and require less maintenance.

Plastics usually age with continuous exposure to heat, light, and oxygen. UV stabilizers in plastics prevent them from becoming brittle and decomposing. The chemicals used are similar to those used in sunscreen products which protect the skin from the harmful UV rays. It protects them from loss of strength, flexibility, and stiffness. The main issue with steel one is the maintenance and an inner poly lining is recommended to protect against corrosion.

Plastic water storage tanks are comparatively easier to install and less expensive to transport as it is lighter than the steel tanks. Less labor is needed to install the former. Poly tanks can be set up with a tank self-cleaning system while stainless steel requires a lot of care and expensive maintenance.

Poly tanks come in different shapes, styles and a variety of colors due to its flexibility than many galvanized steel tanks. At the same time, high quality rotational molded poly tanks have a similar life expectancy warranty of about 25 to 30 years. At the same time, plastic water tanks are approximately 35% cheaper than the steel tanks.

Water quality is pure in case of poly water tanks as it manufactured from food grade polyethylene just like Tupperware products. In order to improve the quality in case of steel ones, an inner poly lining is required which helps to protect against inner corrosion.

In order to sum up, the above-mentioned comparison concludes to the popularity and longevity of poly tanks over the steel ones. Therefore, a UV-stabilised poly tank definitely wins over the latter. The harmful UV rays of the sun affect the plastic objects. Over time, they begin to break down, become brittle and crack. The color fades away. At the same time, metals rust and corrode. Chromium can be added to strengthen steel but all material has a finite life. It will still rust and corrode. With poly tankers that are UV stabilized, you can rest assured that it will last a long time and not less than 20 years.

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Plastic Water Storage Tank

Understanding The Usefulness of A Triple-layer Foam Tank

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Understanding The Usefulness of A Triple-layer Foam Tank

Understanding The Usefulness of A Triple-layer Foam Tank

Having a water storage tank is quite essential for every personal and commercial space. To meet this requirement, many water tank manufactured in India offer their respective products. However, not all of them are made with proper technical expertise. This is what makes Penguin Tank.

The house of Penguin tank, being a leading water tank manufacturer in India, offer a wide range of products.
The three-layer foam or Triple Layer Foam Tank water tank is rather a special product amo9g the same. We will discuss, its outstanding features in brief today.

  •  The Food Grade Layer

    The innermost layer is made up of food grade material, which is made up of superior quality polymer.. it ensures that the water stored inside, does not acquire any property of the polymer, which is common concerning factor among poor grade plastic water tank. In a nutshell, it ensures the water stored inside stays uncontaminated, clear and fresh, making it suitable for daily use including drinking.|

  •  The Foam Layer

    The next consecutive layer comprises of insulating materials. It is mainly the foam, which creates a hindrance for transmission of heat from the outside to the stored water inside the tank. It ensures the water stored inside, remains unaffected of the harsh climate outside, this holds true for both harsh hat climate, and cold climate.

  •  The Ultraviolet Layer

    The outermost layer is made with specific material to block the ultraviolet component of the sunlight. It does not let the outside atmosphere or unwanted characteristics to influence the water stored inside.

All of these layers are processed through the roto-molding technology. This manufacturing process is ideal for making total or partial hollow structures. Its manufacturing principles ensure the cylindrical tanks have the uniform cross-section, with uniform material content. The three-layer water tank also comes in several color options. These include Sudan blue, parrot green, golden yellow, violet, lemon green and black.

Thus, the multi-layered tanks are gradually taking over the place for traditional single-layered tanks. The usefulness and effectivity of the tank make it an ideal choice for both domestic and commercial purpose. Needless to say, this particular product from the house of Penguin tank, is in demand these days. Predominantly, the property of blocking the heat from the surrounding into the water makes it a stand-alone product amongst others produced by water tank manufactures in India.

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Plastic Water Storage Tank

How Is The Multi-layer Water Tank Able To Save Electricity?

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How Is The Multi-layer Water Tank Able To Save Electricity?

How Is The Multi-layer Water Tank Able To Save Electricity?

The need for a water reservoir has been a part of human civilization for ages. With time the mode of the story evolved. And in the current scenario, the plastic water storage tanks are the most prevalent storage means.

However, there are several problems associated with the same. Most of the plastic water storage tanks are made of the single layer. Though it may seem to be sufficient, it results in unwanted properties of the water, predominantly its temperature. Let’s understand, how it happens

Usually, the water in the storage tank stores water fills until it is up to the brim of the tank. There it stays still until any of the water taps are accessed from within the house. The standing water gets exposure to sunlight for quite some time. As a result, the temperature begins to heat up gradually. This problem is more prevent in dry, and hot weather, whereby the mid-day the water is as good as boiled water.

Thus, people are either forced to wrap up all their tasks during morning itself (which is often not possible) or use a water cooler to bring the water to a tolerable temperature. This causes the huge cost of electricity.

Vice versa, in the cold stations, the water standing still in the water tank, experience a sharp decrease in the temperature. During hail stores, it can cause freezing of water in the pipes and tanks. As a result of a pressure difference. It may cause bursting of the pipeline, leading to personal injury and damage to property.this installing a water heater becomes crucial, which consumes a rather high amount of electricity.

How Do Penguin Tanks Help In This Regard?

By keeping the aforementioned issue in mind, we, at the house of Penguin Tank manufacture a wide range of products. Most of these are multiple layers. The extra layer acts as an insulator and keeps the water at an optimal temperature. Further, the anti-ultraviolet layer ensures the heat component of the sunrays interferes less in the composition of water.

The plastic water storage tanks, mitigate the need of installing any water cooler or heater. Thus, it saves a lot of money spending on the electricity. Moreover, the multiple layers make it an opaque system, which also ensures the algal growth inside the water does not take place, under normal environmental conditions.

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